PDC Half Moon Cutter 1004 1304 for Anchor Bit Stone Cutting Cutter

Customization: Available
After-sales Service: 24h Online Service
Warranty: 3 Months

Product Description

Basic Specifications
Certification:
ISO 9001:2008
Standard:
GB
Surface Treatment:
Polishing
Manufacturing:
Sintering
Material:
Tungsten Carbide & Diamond
Product:
PDC Cutter
Application:
Stone Cutting & Anchor Bits
Cutter Types:
Flat Top, Spherical, Spoon Shape
Capacity:
50,000 PCS/Month
Package:
Cartons / Plastic Box
Product Description
PDC Cutter Introduction
⚡ High-Performance PDC Half-Moon Cutters

PDC (Polycrystalline Diamond Compact) cutters consist of a Polycrystalline Diamond layer and a carbide substrate. As a super-hard material, the use of PDC cutters is widely spread due to their exceptional performance and durability in harsh environments. They are specifically optimized for 1004 and 1304 anchor bits and stone cutting applications.

Manufacturing Process
🛠️ How PDC Cutters Are Made

PDC Cutters are manufactured from a tungsten carbide substrate and synthetic diamond grit. The process involves a combination of high temperature and high pressure (HTHP) with a cobalt alloy catalyst to bond the diamond and carbide during sintering. During cooling, tungsten carbide shrinks 2.5 times faster than diamond, creating a powerful bond that forms the finished PDC Cutter.

PDC Sintering Process
Diamond Structure
Characteristics & Applications
PDC Features

By combining the properties of diamond and tungsten carbide, these cutters offer:

  • High Abrasion Resistance: Long-lasting cutting edges.
  • High Impact Resistance: Durable against mechanical shock.
  • High Thermal Stability: Maintains performance at elevated temperatures.

PDC Cutters are widely applied in oilfield drilling, gas exploration, geological mining, and milling. Key tools include Steel PDC Drill Bits, Matrix PDC Drill Bits, and Tri-cone PDC Drill Bits.

🎯 Primary Drilling Tool Applications:
  • Mining bits and geological bits
  • Diamond DTH (Down-the-Hole) bits
  • Geothermal energy drilling
  • Water well and natural gas drilling
Application Overview
Technical Specifications
🛢️ Oilfield Drilling Spec Sheet
Code Diameter (D) Height Total (H) Height Diamond Diamond Chamfer Carbide Chamfer
1916 19.05 +/- 0.05 16.0 +/- 0.10 2.0-2.5 0.5x45 0.5x45
1913 19.05 +/- 0.05 13.2 +/- 0.10 2.0-2.5 0.5x45 0.5x45
1613 15.88 +/- 0.03 13.2 +/- 0.10 2.0-2.5 0.3x45 0.5x45
1313 13.44 +/- 0.03 13.2 +/- 0.10 2.0-2.5 0.3x45 0.5x45
⛏️ Mining / Shallow Gas Spec Sheet
Code Diameter (D) Height Total (H) Height Diamond Diamond Chamfer Carbide Chamfer
1308 13.44 +/- 0.03 8.0 +/- 0.10 2.0-2.5 0.3x45 0.5x45
1004 10.00 +/- 0.03 4.5 +/- 0.10 2.0-2.5 0.3x45 0.5x45
808 8.00 +/- 0.03 8.0 +/- 0.10 2.0-2.5 0.3x45 0.5x45
Oilfield Spec Drawing
Mining Spec Drawing
Types & Packaging

A wide range of PDC cutter types are available to suit specific geological conditions. Each product is meticulously packed to ensure safe delivery.

PDC Types
PDC Packaging

Standard Packaging: 50 pcs per plastic box, reinforced for firm protection.

Frequently Asked Questions
What is the composition of a PDC cutter?
PDC cutters are made of a polycrystalline diamond layer integrally sintered to a tungsten carbide substrate using high-pressure and high-temperature technology.
What are the main advantages of using PDC cutters?
They combine the extreme hardness of diamond with the high impact toughness of tungsten carbide, providing excellent wear resistance and thermal stability.
In which industries are these cutters used?
They are primarily used in oil and gas drilling, coal mining, geological exploration, and geothermal energy development.
Can these be used for stone cutting?
Yes, they are highly effective for stone cutting saw blades and various anchor bits used in stone processing.
What types of PDC buttons do you offer?
We provide flat-top PDC buttons, spherical-top buttons, spoon shapes, and half-moon cutters in various specifications like 1004 and 1304.
How are the products packaged for shipping?
They are typically packed in 50-piece plastic boxes and then secured in export-standard cartons to prevent damage during transit.

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